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"What
is a Convex Edge?"
This
simple question seems to baffle even some
of the most scientifically minded people
- yet the principle is very easy to understand.
Look
at the following diagram:

Simply
put, the convex edge is a curve
- an arc, more specifically. Seems easy
enough....but now consider this:

Instead
of a flat, fixed 20 degree bevel throughout,
the convex edge angle changes across the
entire bevel. Look at the tangent lines
- it starts out more obtuse nearer the
tip (shown in red) and becomes more and
more acute the deeper it cuts. You get
the durability of a wide bevel angle without
wedging or sticking.
"It's
all about material separation."
- Jerry Fisk, Moran Hammer-In, 2003
It's
been said that a "smaller bevel angle"
can cut better, but is more fragile; while
a "larger bevel angle" lasts
longer, but won't slice as finely. This
all becomes moot when utilizing the convex
edge. Essentially, you get the best of
both worlds - edge retention as well as
fine cutting. Knifemakers have been putting
convex edges on knives for hundreds, even
thousands of years. Only since the advent
of machine-made knives, has the convex
edge dropped in popularity. But lately,
it has been making a roaring comeback...
"What
do these terms mean - full-convex, convex
micro-bevel, convex grind, convex bevel,
and so on?"
These
terms make reference to the extant to
which a certain knife has been convex
ground. In my research, there are really
three different kinds of convex edges:

The
first (on the left) is called a Full
Convex Grind. The entire face of the
knife is one continuous and smooth curve.
This is the most efficient use of the
convex edge. However, for some, it is
the most daunting to sharpen. Yet, if
the knife is satin-finished, there is
no worry of messing it up with scratches
- it can be easily sharpened with fine
grit sandpaper. There is much more room
for creativity and freedom with this grind.
It can be left thick as a cleaver, or
tapered thinly as a slicer. It requires,
however, carefully planning and grinding.
The
second type (shown in middle two) is called
a Convex Bevel. The bevel varies
in size, but is noticeable at arms length.
It is much easier to make than a full
convex bevel, and has a little more flexibility
in what "primary grind" it can
be applied to - you'll find it primarily
on flat-ground and saber-ground knives.
The
third (shown in the last two) is called
a Convex Micro-Bevel. Only the
last 1/32-1/16" of the knife's final
grind is given the convex edge. This is
by far the easiest and more widely accepted
application of the convex edge. You can
apply it to any grind, any knife (the
diagram shows a hollow-grind and flat-grind,
respectively). This method takes less
time, can be done by anybody with some
free time, and with the right grind can
be strong yet easy to sharpen and maintain.
The
numbers you see below each example are
the relative cross-sectional areas. For
example, if a Full-Convex knife is 1.0,
then a saber-ground convex beveled knife
might have anywhere from 1.4 - 1.7 times
as much "area". Since edge geometry
does play a significant part in cutting
tasks, it's important to understand how
to choose the right grind to fit the specific
application.
Note:
The diagram above is a "real world"
example. It represents actual knife cross
sections - it is not merely "diagrammatic".
I drew the outlines in CAD based on a
knife ground out of a 1" wide bar
of 1/8" thick steel. The same would
apply to a 2" wide bar of 1/4"
thick steel (both are common barstock
sizes). The "base" for each
was taken from a blade that tapers from
the spine down to 1/32" near the
edge. Then, I applied a typical full-convex,
flat or hollow grind. The hollow grind
is based on a 14" wheel to maximize
cross sectional strength. What you see
is what you get - except that the the
diagram has been enlarged for clarity.
"Are
all convex edges the same?"
Yes
and No. It is a convex edge if it has
an curved bevel, period. However, that's
where the similarities end. It is up to
the knifemaker to make a knife that fits
the intended task at hand. Do not fall
for the hype of the "Do-Everything"
knife - it does not exist. In our day
and age, we encounter specialized tasks
at every corner. How many knife owners
have just one knife? Would just one knife
do everything demanded in the kitchen?
Work as a cleaver, slicer, dicer as well
as parer? Likely not. "Use the tool
most appropriate to the task." That
alone accounts for the hundreds of different
knife designs, shapes, sizes and even
grinds you can find at knife shows today.
"Is
a Convex Edge sharper than other edges?"
Sharper
for what? Cutting meat? what about bone?
sushi? perhaps just vegetables? or maybe
chopping wood? Again, the answer is both
Yes and No. Let the knife perform the
task for which it was intended. A highly
polished edge works great for sushi, but
bad for bone. A toothy edge works wonders
on rope, but frustrates the wood-carver.
Any edge can be made to have any of these
characteristics. The convex edge, however,
can be kept sharper longer if properly
maintained - which is achieved by simply
stropping after every other use. There
is nothing "magical" about the
convex edge, though - it will not cut
your buddy's katana in half. The beauty
of the convex edge is in the ease of acheiving
and maintaining a durable, yet "scary
sharp" edge. The same can be done
for other edges, but it requires expensive
sharpening equipment and more time "at
the wheel".
"Are
all Convex Edges polished? What if I want
a "toothy" edge?"
To
some extant:
All
edges are polished
All edges are toothy |
Despite
any hype you read about any of the edges,
sharpeners, sharpening techniques, etc.....all
edges have some degree of "toothiness"
to them. Just look at an edge under a
microscope - you will see scratches on
even the most finely polished edges (10,000
grit).
Essentially,
there are 2 steps to sharpening:
Grinding
and Polishing
Grinding
sets the edge bevel angle (do it once,
only go back to repair dings/dents)
Polishing refines the scratches
on that edge to help it cut more smoothly.
I
arrived at this conclusion after much
study and thought on the subject. One
day, I decided to test my theory by grinding
out a Convex Bevel on a knife using only
a 120 grit belt - it shaved hair on my
arm! The reason? Despite the coarse scratches,
the convex edge that had formed was being
polished by the fast-moving slack belt.
The uniformity of the edge allowed it
to shave hair. There is no sharpener manufacturer
that will stand behind a claim that their
120 grit stone will shave hair! This is
by no means news for anybody who specializes
in convex edges.
The
more polished the edge - the better it
"push-cuts". A push cut is where
you push the knife through the material
without any "back-or-forth"
action - like how you would chop celery.
The
more "toothy" the edge - the
better it "draw cuts". A draw
cut is a slicing, back-or-forth action
- like how you would slice bread, or a
tomato. The ultimate toothy edge is a
serrated blade.
Decide
for yourself what your application is,
and tailor your edge to meet it. With
the convex edge, this is achieved simply,
using only sandpaper and a strop. Just
stop at the grit level that gives you
the desired balance of polish and toothines,
and strop.
"Can
I sharpen the Convex Edge myself?"
Yes.
Follow the instructions in The
Troubleshooter (Coming
Soon!) and you will have no
problem even putting on a convex edge
yourself. The sharpening and stropping
is a piece of cake and not messy.
What's
this I hear about "Blade Geometry"?
Some
have said that blade geometry (the cross-sectional
shape of the blade) plays the most important
role in sharpness. I would agree - partially.
I do agree that blade geometry is very
important in helping the blade fit the
cutting task at hand - a first for any
knife. However, it is not the only nor
the most important contributor to sharpness.
It is merely a starting point. Understanding
the separate roles of grinding and polishing
will do more to achieve sharpness in the
final product. For more lectures on the
subject, please visit the various knife
discussion forums found online.
"Ok.
You've sold me. What else should I know?"
For
a self-guided tour on how to make the
best use of the convex edge, please visit
The
Troubleshooter. (Coming
Soon!) I've put most all of
my convex edge information there. Hopefully
it will help you in your quest for the
"Scary Sharp" edge.
Please
feel free to email me (button at the bottom
of every page) any questions, thoughts,
ideas, or suggestions you might have concerning
the convex edge. I am open to any discussion
on this topic and as a' student of the
sharp blade', I remain willing to learn.
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